From November 4th to November 10th, the "Ceramic Information" "Ceramic Industry Long March" investigation team lasted 7 days to complete the survey and statistics on the production capacity and industrial development profile of ceramic tiles in Shanxi Province. Data shows thatShanxi currently has 31 construction ceramics manufacturers with 47 production lines and a daily production capacity of 907,000 square meters. Among them:
One large slab (rock slab) production line with a daily production capacity of 10,000 square meters;
7 medium plate production lines with a daily production capacity of 144,000 square meters;
14 porcelain tile production lines with a daily production capacity of 365,000 square meters;
9 production lines for glazed tiles (full body marble tiles) with a daily production capacity of 224,000 square meters;
One antique brick production line with a daily production capacity of 15,000 square meters;
Three exterior wall tile production lines with a daily production capacity of 45,000 square meters;
Two wear-resistant brick production lines with a daily production capacity of 41,000 square meters;
There are 5 small floor tile production lines with a daily production capacity of 41,000 square meters;
3 other production lines (permeable bricks, base lines, ancient building bricks) with a daily production capacity of 22,000 square meters;
Siwa has 2 production lines with a daily production capacity of 150,000 pieces.
Currently, 124 inkjet machines are online in Shanxi, and the province’s architectural ceramics (including Siwa) production companies directly employ 13,385 people, including 10,924 front-line industrial workers.
Shandong ceramic enterprises enter Shanxi
Promote Shanxi's construction and ceramics production capacity to increase by 10% against the trend
At the beginning of this century, relying on its rich raw material and energy advantages, Shanxi Province vigorously introduced ceramic companies from Zhejiang, Fujian and other places to invest and build factories in Shanxi, gradually forming a ceramic construction industry cluster represented by Yangcheng, laying the foundation for Shanxi's Its position in the national ceramics map.
Shanxi architectural ceramics enterprises are mainly concentrated in Yangcheng County of Jincheng City, Yuanqu County of Yuncheng City, Ying County and Huairen County of Shuozhou City, and are also scattered in Hejin City, Qingxu County and Hongdong County. Different from the sharp reduction in other production areas, in the past three years, the development of Shanxi's architectural ceramics has been overall stable and has increased slightly. Compared with 2017, Shanxi's architectural ceramics companies have exited 2 and added 2 new ones; 2 ceramic tile production lines have been added, and the daily production capacity has increased 88,000 square meters, a year-on-year increase of 10.7%.
From the perspective of product categories, porcelain tile production lines and production capacity have dropped sharply, from 21 production lines and a daily production capacity of 464,000 square meters in 2017 to 14 production lines and a daily production capacity of 365,000 square meters, a year-on-year decrease of 33.3% and 21.3%; Polished glazed tiles (including full-body marble tiles) production line and 2017The same as last year, with daily production capacity increasing by 16,000 square meters; exterior wall tile production lines remained the same as 2017, with daily production capacity decreasing by 7,000 square meters; antique brick production lines decreased by 1 compared to 2017, with daily production capacity decreasing by 8,000 square meters; wear-resistant brick production lines There is one more line than in 2017, and the daily production capacity has increased by 35,000 square meters. At the same time, 1 large plate and 7 medium plate production lines, as well as 1 permeable brick production line and 2 Siwa production lines were added.
Compared with three years ago, Shanxi Ceramics has three characteristics:
First, ceramic tile production capacity is expanding against the trend. In the past three years, against the background of intensified market competition and increasing pressure on environmental protection, the production capacity of most production areas across the country has shrunk. However, Shanxi Construction Ceramics not only has not shrunk, but has also shown a momentum of expansion against the trend. On the one hand, this is due to the expansion and rise of emerging ceramics production bases such as Yuanqu and Yingxian; on the other hand, Shandong Zibo and Linyi have significantly reduced production capacity, prompting Shandong ceramics companies to enter Shanxi and revitalizing Shanxi's industries that have been suspended for many years. Ceramics company.
Second, the product categories are more abundant. Three years ago, Shanxi's ceramic tile production capacity accounted for more than 50% of the province's total ceramic tile production capacity, while other products such as floor tiles accounted for a smaller proportion. Today, Shanxi Building Ceramics products cover various categories such as large slabs (rock slabs), medium slabs, full-body marble tiles, exterior wall tiles, antique bricks, permeable bricks, murals, ancient building bricks, wear-resistant bricks, and Western tiles. The product structure is more Towards perfection. Especially with the commissioning of a batch of full-body marble tile production lines, the situation of Shanxi's small floor tile production capacity is undergoing fundamental changes.
Third, the advantages of agglomeration are more prominent. Through on-the-spot investigation, it was found that compared with three years ago, the distribution of ceramic construction enterprises in Shanxi was more concentrated, and the scale advantage of Yangcheng was more prominent. According to statistics, there were 31 ceramic construction enterprises in Shanxi Province, of which 20 were in Yangcheng, Yuanqu and Yingcheng. There are only 11 ceramic construction companies in 6 counties (cities) including Xian County, Qingxu, Huairen, Hejin and Hongtong.
Yangcheng County:
Porcelain tile production capacity has been reduced by nearly half, while medium plate production capacity has surged
Yangcheng County has been an important producing area of ceramics since ancient times. Yangcheng ceramics began in the Xia and Shang Dynasties, extended to the Han and Tang Dynasties, and flourished in the Ming and Qing Dynasties. It has been passed down from generation to generation for more than 4,000 years. 90% of the glazed tiles of the ancient Forbidden City complex in Beijing were made in Yangcheng.
In the new century, Yangcheng County has focused on the goal of building a ceramic industry base and cultivating non-coal-led industries, taking the ceramic construction industry as the main direction of industrial transformation, and promoting the cluster development of the ceramic industry. At present, Yangcheng has 20 ceramic construction companies with 30 production lines, with a daily production of 555,000 square meters of ceramic tiles. The daily production capacity of ceramic tiles accounts for 61.2% of the total daily production capacity of Shanxi ceramic tiles. Compared with 2017, there is a slight reduction.
As an important porcelain tile production base in the north, porcelain tiles have always been the mainstream product of Yangcheng architectural ceramics. In 2017, 31 ceramic tile production lines in YangchengAmong them, there are 18 ceramic tile production lines with a daily production capacity of 384,000 square meters, accounting for 58% and 71% of the total production lines in Yangcheng respectively. The only floor tile production line has been suspended for a long time, and the product types are too single, which has affected Yangcheng to a certain extent. The sustainable development of urban construction ceramics industry. In the past three years, with the diversification of market demand and the entry of foreign capital, not only the original floor tile production line has been revitalized, but also 9 new large board, medium board and floor tile production lines have been added, making Yangcheng a company covering large floor tiles. , medium boards, glazed tiles, porcelain tiles, ancient building tiles, exterior wall tiles, small floor tiles, skirting lines, murals and other categories, the product types are more abundant and the industrial structure is more reasonable.
Once upon a time, Yangcheng was synonymous with low-end and cheap bricks. Around 2014, Yangcheng ceramics enterprises started to accelerate their upgrading, and successively launched new products such as whitened and thickened tiles, mirror tiles, candy glaze, peeling glaze, gold glaze, soft light tiles, etc., which completely changed the Yangcheng ceramics industry. City porcelain tiles have an image of low quality and low price. In particular, the successful holding of the three International Ceramics Expo has further broadened the horizons of Yangcheng ceramic tile entrepreneurs, and they have spared no effort to introduce the old and bring out the new. The quality and influence of Yangcheng ceramic tiles have once again jumped up. In 2019, with the hot sales of large and medium plate products, Yangcheng Enterprise changed its lines again and built Shanxi's first large plate production line and 7 medium plate production lines, continuing to lead the innovative development of Shanxi's architectural ceramics industry.
Although the quality of Yangcheng Building Ceramics products has been improved and the structure has been optimized, Yangcheng Ceramics is not well-known and has no brand at all. In order to solve this problem, in 2018, the Yangcheng County Party Committee and County Government reviewed the situation and decided to take the lead in holding the International Ceramics Expo and Trade Fair in the north. On August 18, 2018, the first Shanxi Yangcheng (International) Ceramics Expo and Trade Fair opened grandly, starting the journey of building a regional brand of "Yangcheng Ceramics". In 2019 and 2020, Yangcheng held successive Ceramics Expo. The three Yangcheng Ceramics Expo attracted more than 300 domestic and foreign companies to participate in the exhibition, attracting more than 20 countries and 300,000 domestic dealers and purchasers to purchase on-site, which greatly boosted the sales of Yangcheng ceramic companies and made Yangcheng Ceramics famous. It has spread at home and abroad, and has become a regional brand of "Yangcheng Ceramics".
Yuanqu County:
Newly emerging ceramics production base
Planning 10 ceramic companies and 15 lines
The building ceramics industry in Yuanqu County emerged in 2017. In just three years, Yuanqu County introduced three ceramic companies, and the building ceramics industry achieved a historic transformation from scratch.
The reason why Yuanqu County was able to buck the trend despite the industry downturn is that on the one hand it is rich in local mineral resources such as coal, quartzite, bauxite, slate, and talc; on the other hand it is the strong policy Support, Yuanqu County adopts "building nests to attract phoenixes"“ Move-in-with-bag and "tailor-made" models provide "nanny-style" services to enterprises and promote the boom of the ceramics industry. Yuanqu County proposed that efforts should be made to build an important ceramic production base in the Yellow River Golden Triangle region.
Dongpeng Luozi Yuanqu. In August 2019, the Yuanqu County People's Government officially signed a contract with Guangdong Dongpeng Holdings Co., Ltd. for the smart home industrial park project. The investment scale of the Ceramic Smart Home Industrial Park project is 1.706 billion yuan, with a total land area of 900 acres. Four large-scale modern and intelligent ceramic tile production lines and a comprehensive logistics park will be built. After completion, the annual ceramic tile output will reach 38.7 million square meters. The establishment of Dongpeng in Yuanqu has undoubtedly given a boost to the development of the ceramics industry in Yuanqu. In fact, Dongpeng did not build a new production line in Yuanqu, but acquired the original construction ceramics company Jinshijia Ceramics. Jinshijia Ceramics was established in March 2017. It is the first ceramics enterprise introduced in Yuanqu County and has 2 ceramic tile production lines.
Zhongtiaoshan Ceramics was put into production. Zhongtiaoshan Group is the largest copper complex in North my country, in order to promote the comprehensive and effective utilization of Zhongtiaoshan tailings resources. In August 2017, Zhongtiaoshan Group launched a tailings comprehensive utilization and construction ceramics project that integrates high comprehensive utilization rate of resources, low cost of auxiliary materials, advanced equipment and technology, and green and environmental protection. By selecting energy-saving and environmentally friendly technologies, Technology and equipment can “turn slag into gold” and “waste into treasure”. In 2018, two ceramic tile production lines of Zhongtiaoshan Ceramics were completed and put into operation. It is understood that the service life of the Zhongtiaoshan Group's tailings pond is 8-10 years, and the completion of the architectural ceramics project will reduce the amount of tailings by 200,000 tons per year.
According to Yuanqu's earlier plan, by the end of the "Thirteenth Five-Year Plan", 10 ceramic companies will be developed and 15 modern ceramic production lines will be built, with an annual output value of 6 billion yuan. From the current perspective, there is still a large gap.
Shuozhou City:
5 ceramic companies have 7 lines, with a daily production capacity of 123,000 square meters of ceramic tiles
Shuozhou is an important daily ceramics production base in northern China. According to statistics, there are currently 68 ceramic enterprises in the city with 128 production lines and an annual output of 1.8 billion pieces of daily-use porcelain. Compared with the daily ceramics industry, Shuozhou's architectural ceramics industry is not outstanding. Shuozhou City's ceramic tile enterprises are mainly located in Yingxian and Huairen City. There are currently 5 ceramic tile enterprises with 7 production lines, with a daily ceramic tile production capacity of 123,000 square meters, accounting for 13.6% of the province's total daily ceramic tile production capacity. There are also 2 Siwa production lines with a daily production capacity of 150,000 pieces.
Ying County: obvious resource advantages, the ceramic building industry has just started
Yingxian County is a nationally renowned production base for daily-use ceramics. The county has 17 daily-use ceramics companies with an annual output of 1 billion pieces. For furtherTo further expand the ceramic industry, Yingxian County has carried out investment promotion activities in Foshan, Linyi, Zibo and other places many times, trying to introduce a number of ceramic construction companies to settle in. In 2016, two ceramic construction companies, Henruida and Hualun, with a total investment of 840 million yuan, settled in Yingxian and built two ceramic tile production lines in April 2017. In 2018, Hualun Ceramics expanded another production line.
Yingxian and surrounding areas are rich in ceramic raw materials, including quartz, iron, zeolite, zirconium, etc. The quartz stone is pure white in texture and contains more than 98% silicon. The calcium oxide content of limestone is 54%, and the reserves are 80 million tons. The porcelain white ore reserves are 20 million tons, the feldspar reserves are 220,000 tons, and the total reserves of granite, diabase and basalt are 100 million cubic meters. Although resources are abundant, the logistics industry in Yingxian County is underdeveloped, which poses obstacles to the transportation of raw materials and products. This is also a prominent shortcoming in the development of the ceramics industry in Yingxian County.
Huairen: One ceramic company exited and built three new lines
Similar to Yingxian County, Huairen City is also relatively developed in daily-use porcelain. The county has 45 daily-use porcelain companies with 90 production lines, including daily-use porcelain, glazed porcelain, craft porcelain, industrial porcelain and other categories.
There were originally two ceramic construction companies in Huairen City, but the latter one quit. In 2020, one new permeable brick production line and two Siwa production lines were built. Due to insufficient innovation awareness and brand awareness, and the lack of market competitiveness of the products, Huairen Ceramics Enterprises are not doing well, especially the impact of enterprises in surrounding production areas, and the cost Under the situation of skyrocketing prices and intensified competition, the future of Huairen City's ceramics industry is worrying.
The following is the statistics of ceramic tile (tile) production capacity in Shanxi Province, with a total of 31 ceramic companies and 47 production lines.
Jincheng Yangcheng County
Company name: Yangcheng County Huaguan Ceramics Co., Ltd.
Address: Yangcheng Ceramics Industrial Park
Area: 62 acres
Contact number: 0356-4291661
Date of establishment: 2004
Main brands: Huaguan, Kailihua
Key markets: North China
Product type and production capacity scale: 1 medium plate line, daily production capacity of 28,000 square meters
Total daily production capacity: 28,000 square meters
Large board and medium board specifications: 300×600mm, 400×800mm
Planned number of production lines to be built: --
Fuel structure: coal bed methane
Total number of employees/number of frontline workers: 482/400
(The article is reproduced fromCeramic information)
